Robotic palletizing system and stretch wrapping system for TETRAPAK carton cases
With the robotic system we designed for the dairy branch of Vivartia S.A., the company covered the need for automated palletizing of Tetrapak cases.
The system receives Tetrapak carton cases from a conveyor line, sorts them to two separate conveyor lines according to height, groups and palletizes them, using a FANUC robotic arm, according to a predetermined pattern at specific pallet loading stations. As the system takes empty pallets from ready stacks, the operator is only required to in-feed stacks of empty pallets and remove the full pallets once the palletizing is completed.
Robotic palletizing for carton cases, paper rolls and paper bundles
With the robotic systems we designed and installed at Delica S.A., the company has fully automated the palletizing process of their products (paper rolls, toilet paper bundles, kitchen towel bundles). The company has achieved in this way a drastic cut of the production costs, and consistency in the pallet production rates.
This integrated solution includes: two FANUC robots, a case conveyor system (lifts, inclined roller conveyors, etc.), palletizing roller conveyors, an in-feed mechanism for empty pallets, a shuttle car for removal of pallets, a stretch wrapping machine, a safety fence and an electrical control panel.
With the system we designed and installed at ASPIS Dedes S.A., the company fully automated the palletizing process of the factory in Argos, thus significantly reducing production costs.
Through roller conveyors, the system receives carton cases with juice from the out-feed of two packaging machines and conveys them to the robotic system. The cases are then grouped appropriately. An especially designed gripper of the FANUC robotic arm, facilitates the correct layering of the carton cases on pallets, according to a predetermined pattern, at two loading stations located on the palletizing roller conveyors. As the system takes the empty pallets from stacks of 12, the operator is only required to insert stacks of empty pallets and remove the full pallets.
Zenon Automation SAICT
Specialized on automated packaging & warehousing
We specialize on the design, construction, integration and support of automated packaging and warehousing systems (end-of-line automation):
Case packing
Palletizing
Handling
Automated warehousing
Integrated packaging solutions
We have successfully completed more than 150 applications for factories within the Food, Beverage, Packaging Materials, Pharmaceuticals, Chemicals-Paints, and other industries.
Our solutions provide:
reduced production costs
increased production speed
easy adjustment to demand fluctuations
flexibility in handling many different types of packaging
minimum human errors
quality and product handling assurance
safety in the production area
Our methodology includes:
a thorough analysis of your needs
innovative and fully documented design
excellent construction quality
fast installation and correct integration to the existing systems
immediate and continuous technical support
We have proven experience and know-how in the areas of production, packaging and warehousing, as well as in the robotics and automation technologies. This allows us to design reliable solutions, completely tailored to your needs, aiming to increase the return on your investment and minimize risk.
Zenon has practically introduced robots to the Greek industry:
More than 150 successful applications
More than 70 robots in operation
25 well-trained engineers and support technicians
ISO 9001/2000 certification
Cooperation with leading houses (Fanuc, Winkel, Interoll, and others)
Member of the Theodorou Group of Companies since 2009
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